I looked at several types of plywood/boards for the four structural sides. The inner curve needs to be a material that can be easily manipulated. I found some interesting materials that would be affordable and usable.
After speaking to Glenn about my findings, I quickly realized that this thing could easily become very contrived. There was a simplicity in the chip board model that would be lost if I started using completely differing materials. My next stop is to research large scale chipboard and see where I might get my hands on some.
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